Latviešu 
English
РусскийFLEXA 607
Maliņmašīna Flexa 607 – ir universāla iekārta ar augstu veiktspēju, kas pozicionē to pirmajā vietā savā kategorijā. Priekšrocības Elastīgums: iespēja aprīkot iekārtu ar padeves konvejera Ražība: augsts apstrādes ātrums līdz 22 m/min nodrošina STANDARTA APRĪKOJUMS |
|
|
|
• Control panel situated at the machine infeed which can be moved to • Soundproof protection cabinet with polycarbonate windows for inspection of the units during machining, covered with acoustic insulation and complete with internal cabinet light. • Machine base made of bended and welded steel that ensure high rigidity of the structure. Special openings for out-feed of not • Panel support roller conveyor on entire machine length with telescopic opening system and sliding wheels made of plastic with rotating pins made of steel. • Feeding chain track made of industrial chain with high grip rubber straightness and resistance to lateral loads. Automatic lubrication of the pads with optimisation of oil quantity according to processed panels. • Panel insertion spacer at machine infeed that allows panels to be inserted at the correct spacing rate (time between panels). Automatic regulation of the distance according to working speed. • Upper pressure unit made of bended and welded steel, supported by steel columns to assure the solid structure on which operating units are fixed. Two rows of panel pressure wheels made of high grip rubber sliding on ball bearings. Guards to cover the wheels. Electronic lifting of pressure unit according to panel thickness. • Top operating unit fixed on pressure unit or mechanically connected onto it, to allow its automatic adjustment according to panel thickness. Bottom units fixed on chain track beam for a precise reference with respect to the panel. |
|
Electrical system |
Electrical system according to current safety regulations placed inside a metal container with door that allow easy access for the operator. |
|
Safety rules |
Machine produced according to ISO 18217 regulations. Attention: For some countries it is necessary to select the corresponding regulation as option. |
|
"MEGA 300 TS" Touch screen control system |
Numerical control situated at the machine in-feed which can be moved to an ergonomic position Main features: - Control of working units and automatic sequential start up of motors. - 12" color Touch screen monitor. - Control and adjustment of glue tank temperature. - Graphical simulation of machinings for each side of the panel. - Graphical representation of all operating units and their status (on/off). - Memory capacity: 100 customizable edging programs, of which 6 with - Simple and guided diagnostics for easily resolving any eventual errors. - Partial and absolute machining statistical data including number of - Selection of 1st or 2nd run without changing program. - Unit of measurement in mm or inches can be selected. - Working temperature from 0° to +45°C. |
|
Teleservice |
The system allows to connect via Internet machine control with customer service Casadei. For access of the control MEGA 300 to the network a C is required (at customers charge). Hardware equipment: network card/interface Software equipment: connection program that allows to create: - Analyse and on-line modification of configuration status, machine parameters and programs - signal diagnostic - Data back-up - Up-date machine logic Access to Internet with the PC is at customers charge. |
|
Bar code |
Pre-arrangement for bar code reader. Allows a bar code reader to be connected in order to integrate the machine in a working cell. |
|
WORKING UNITS |
|
|
Pre-milling unit "TR/E" |
This unit is positioned before the gluing unit and is for pre-milling the panel edge to obtain an optimum gluing surface. It has 2 cutters, mounted on high frequency motors, equipped with automatic timed intervention to avoid damaging the panel and can be adjusted vertically so that the tool is centred correctly with respect to the panel. Technical features: Adjustable removal by means of knob and numerical readout depending on positioning of the entry guide. Two automatic positions to work with the unit switched on or off. Timed air blower for cleaning of the processed side Suction hoods for chips The unit is equipped with a pair of diamonds tools H= 49 (D= 100 H=49 Z= 3+3). Max. working panel height 45 mm (For processing of 60mm it is necessary to add the option) |
|
Gluing unit "GP/1100 P XE" |
Unit for automatic gluing with hot melt glue of edges in coil and strips on straight panels. Glue pot - Independent motorisation for continuous recirculation and recovery of the glue - anti-adherent treatment to facilitate the glue replacement and maintenance - glue spreading roller with special ribbing to assure homogeneous and optimised glue spreading - Glue spreading roller rotation direction can be reversed - glue temperature is controlled by digital thermo-regulator - glue pot temperature with automatic lowering when machine has not been used for a while. - double glue temperature adjustment for management of two different working temperatures (not available in case of spreading slot) - adjustment of the glue to be applied - rapid release of the glue pot "Quick Lock" - Kit "EASY" for automatic exclusion of the glue tank in case of non use or stop of the feeding chain and automatic locking system of copying of the glue tank on the final panel section Pre-melting for EVA glue Ensures maintenance of a constant and optimal temperature of the glue in any working condition. Pre-melting unit complete of container for 4,8 litres of glue grains and glue tank with capacity 0,5 Kg. (2,6 kW). Melting capacity up to 8,5 kg./h. Glue level sensor for automatic feeding Manual glue discharge Installed power 2,15 kW Edge in-feeding - Feed roller and first edge pressing roller with one single motorization - feed roller for automatic in-feeding of the edge at panel arrival - shear device for automatic cutting of the edge in coil - coil holder plate - pushing device for automatic in-feed of strips edges - Two interchangeable feeding rollers; one ribbed roller for machining of thin and plastic edges; one needles roller for machining of solid edges. Edge pressing roller conveyor with NC axis for automatic adjustment of the rollers according to applied edge. Roller conveyor with 4 rollers: - first roller of large dimensions, driven and with clutch - two idle rollers with opposed conicity to ensure optimised edge pressure - forth idle, cylindrical roller - rollers pressure with mechanic adjustment - Timed intervention of the rollers |
|
End trimming unit "IK/S" |
The unit allow precise cutting of the edging overhanging the front and rear of the panel being processed (even post/soft-formed panels). Front and rear end precision trimming is reliably accomplished due to a robust structure and by two motors which slide on prismatic guides with ball runner blocks. This ensures there is no play and maximum repetition. Technical features: Two high frequency motors Automatic, independent tilting (front/rear) of the blades from 0° to 15° Two working positions that allows to cut with or without leaving an exceeding edge without the use of Allen keys and/or other tools. Each motor has a feeler to guarantee perfect positioning of the blade with respect to the cutting point. Both motors have dust extraction hoods fitted over the cutting zone. A pair of blades is supplied with the machine. |
|
Top and bottom trimming unit "TS/P" |
The unit allow trimming of the edge on the top and bottom part Technical features: Two horizontal high frequency motors 1 kW – 12,000 Rpm Vertical, rotating copying device for perfect adjustment of cutting point on the panel Independent pneumatic exclusion of the top and bottom unit Two pneumatic, vertical, independent positions for trimming with or without overhanging. Knob and numerical readout for adjustments. Pair of cutters with disposable knives included. Suction hoods. |
|
Tilting trimming unit "TT/S XE" |
The unit allow trimming of the edge on the top and bottom part of the panel. Technical features: Two high frequency motors with tilting from 0 to 25° Vertical, rotating copying device for perfect adjustment of cutting point on the panel Pneumatic exclusion of the unit Knob and numerical readout for adjustments. Automatic positioning of the unit for: 1) bevel trimming of different thin edges (es. 0,1 – 0,6 mm) 2) edge trimming with 3 radius (es. 1,2,3 mm) Trimming with radius or bevel trimming on panels without edge Different processing between top and bottom surface (es. Trimming with radius on top surface and straight trimming on bottom part) Correction of processing (es. thickness different from the edge) by electronic machine control thanks to the 6 controlled axis of the unit Equipped with multifunction tools Suction hoods |
|
Corner rounding unit |
For rounding the straight or shaped corners and trimming of upper/lower panel side. Equipped with two high frequency motors and prismatic guides and ball bearing pads, that ensures movements without play. Technical features: Max. working speed 18 m/min. in rounding and trimming Independent selection of processing between trimming and rounding Vertical and frontal copying device for adjustment of cutting point on the panel Double working position, automatic Automatic exclusion of the unit High efficiency suction Complete of braze-welded cutters with radius (R=2 mm) Automatic adjustment of the unit for: - different thin edges (es. 0,4– 0,6 mm....) - edges with radius (es. 2 mm) Correction of processing (es. thickness different from the edge) by electronic machine control thanks to the 2 controlled axis |
|
Corner rounding unit "ROUND/4A " |
For rounding the straight or shaped corners and trimming of upper/lower panel side. Possibility of rounding wood and plastic edges. Technical features: Max. working speed 22 m/min rounding and trimming Four high frequency motors. Vertical and frontal copying device with contact surface for adjustment of cutting point on the panel Pneumatic exclusion of the unit Double, automatic working position for processing of thin or radius edge (for adjustment of double position on 2 radius necessary to add option) Independent selection of processing between trimming and rounding Braze-welded cutters (R=2 mm) Highly efficient dust extraction hoods for each motor. |
|
Edge scraping unit "SCR/S XE" |
Unit to eliminate from the edges plastic notches left from the tools during trimming phase Technical features: Revolving copying device for adjustment of cutting point Suction hoods and with swarf collection box Complete of tools with 2 radius (to be specified between R=1 – R=1,5 - R=2 R=3 mm) Automatic adjustment of the unit for: - processing with 2 different radius (es. 1 and 2 mm) - Automatic, independent cof processing for both radius thanks to the 4 controlled axis (es. different panel surface) |
|
Brushing unit "BFN" |
The unit is equipped with two independent and tilting motors optimizing the cleaning/buffing of the piece. |
|
TECHNICAL DATA |
|
|
Feed speed |
10-22 m/min |
|
Feed speed with solid edge > 6 mm |
12 m/min |
|
Panel thickness |
10 (13)** ÷ 60 mm |
|
Edging thickness |
0,3 ÷ 15 mm |
|
Max. coil edging thickness |
0,3 ÷ 3 mm |
|
Max. coil edging section |
135 mm2 |
|
Width strip edges store |
195 mm |
|
Max. edging surplus with respect to panel thickness |
2+3 mm |
|
Coil holder diameter |
780 mm |
|
Min. coil edging length |
170 mm |
|
Min. solid wood edging length |
250 mm |
|
Min. panel width (length at least 210 mm) - with panel thickness until 40 mm - with panel thickness from 41 to 60 mm - with edge thickness more than 3 mm - for configurations with ROUND/4A |
55 mm 80 mm 80 mm 60 mm |
|
Min. panel length (min. width100mm) - with feed speed until 18 m/min - with feed speed more than 18 m/min - for configurations with ROUND/4A |
140 mm 250 mm 170 mm |
|
Distance between 2 consecutive panels at 10 m/min. |
500 mm |
|
Distance between 2 consecutive panels at 22 m/min. |
650 mm |
|
Opening panel support roller conveyor |
600 mm |
|
Height working table |
950-980 mm |
|
PRE-MILLING UNIT "TR/E" |
|
|
Max. removal |
60 mm² |
|
Max. thickness removable |
3,0 mm |
|
Panel thickness * (60 mm panel thickness with tool H= 64 mm (opt) |
8 ÷ 45mm * 60 mm |
|
Tools : diameter |
100 mm |
|
Tools : height |
49 mm (64 mm opt) |
|
Motor power (each) |
2,2 kW |
|
GLUING UNIT "GP-1100 P XE" |
|
|
Pressure rollers |
1+3 |
|
Glue tank capacity |
0,5 Kg |
|
Installed power glue tank |
2,6 kW |
|
Glue container capacity |
4,8 L |
|
Heating time |
< 10 min |
|
Melting capacity with pre-melting unit * (according to glue features) |
8,5 kg/h |
|
Installed power pre-melting |
2,15 kW |
|
END TRIMMING UNIT "IK/S" |
|
|
Automatic inclination |
0° - 15° |
|
Motor power (each) |
0,35 kW |
|
Blade rotation speed |
12.000 rpm |
|
TOP AND BOTTOM TRIMMING UNIT "TS/P" |
|
|
Motor power |
1 kW |
|
Tools |
Straight cutters |
|
Vertical copying device |
disk |
|
Cutter rotation speed |
12.000 rpm |
|
TILTING TRIMMING UNIT "TT/S XE" |
|
|
Motor power |
1 kW |
|
Minimum panel thickness with corner Minimum panel thickness with radius 2 mm |
10 mm 13 mm |
|
Motor inclination |
0° - 25° |
|
Vertical/frontal copying devices |
disk/disk |
|
Standard tools (with 2 position kit) |
Straight cutters (radius 2 mm) |
|
Cutter rotation speed |
12.000 rpm |
|
CORNER ROUNDING UNIT "ROUND A2 SUPER XE" |
|
|
Edging thickness |
0,4 ÷ 3 mm |
|
Panel thickness - with straight corner - with shaped corner (according to profile) |
10 ÷ 60 mm 10 ÷ 40/50 mm |
|
Min. panel length |
140 mm |
|
Max. working speed on rounding Max. working speed on trimming (speed can change according to profile and material to be processed) |
18 m/min 22 m/min |
|
Panel pitch with speed 10 m/min |
700 mm |
|
Panel pitch with speed 18 m/min |
800 mm |
|
Vertical/frontal copying devices |
disk/pad |
|
Tools radius |
2 mm |
|
Motor power |
0,55 kW |
|
Tool rotation speed |
12.000 rpm |
|
CORNER ROUNDING UNIT "ROUND/4A" |
|
|
Edging thickness |
0,4 ÷ 5 mm |
|
Panel thickness |
10 ÷ 60 mm |
|
Minimum panel length with speed 18 m/min |
170 mm |
|
Minimum panel length with speed 22 m/min |
220 mm |
|
Max. working speed (speed can change according to profile and material to be processed) |
22 m/min |
|
Panel pitch with speed 10 m/min |
600 mm |
|
Panel pitch with speed 22 m/min |
600 mm |
|
Vertical/frontal copying devices |
disk/pad |
|
Motor power |
0,35 kW |
|
Tools radius |
2 mm |
|
Cutter rotation speed |
12.000 rpm |
|
EDGE SCRAPING UNIT "SCR/ S XE" |
|
|
Minimum panel thickness |
12 mm |
|
Vertical/frontal copying devices |
disk/disk |
|
Tool radius |
2 radius (1 – 1,5 – 2 - 3 mm) |
|
BRUSHING UNIT "BFN" |
|
|
Motor power (each) |
0,13 kW |
|
Rotation speed |
1.400 rpm |
